Excessive Track Voltage for DCC.

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After Christmas 04 I was asked to help a modeller that had a problem with a Broadway Limited loco not running at all that he had just received from Santa at BLI. All the loco would do when placed on his Roco equipped layout was make a few beeps from the speaker but would not move.

 

I placed the loco on my NCE equipped layout, selected address 3 and it ran beautifully. Set up his Roco system on a test track and tried, no movement, just the beeps, back on my layout and it works fine.

 

Reading the operating instructions for the BLI loco, it states that the QSI chip shuts down the motor control and emits sound beeps when the track voltage exceeds 22.5 volts DCC. This was the exact symptom that was happening here. My NCE DCC powered layout has 12.8 volts DCC at the track.

 

I use a bridge rectifier to measure DCC current on my layout (see it at Meters for DCC) but this bridge rectifier reduces the track voltage by approximately 1.5 volts. I wired in a bridge rectifier into one of the track feeders from the Roco system and the loco operated normally, including the correct sounds. A much relieved BLI owner. 

 

DCC manufacturers have different methods for adjusting track voltage. The recommended NMRA Standards for track voltage for HO is 14.25 volts DCC. DCC systems that have adjustments for the track voltage are: Digitrax uses a scale switch, Lenz use “jumpers” inside their booster and NCE uses an internal potentiometer. Refer Instruction Manual for details. If your system has no reference for voltage adjustment, measure as per making a voltmeter at Meters for DCC.

 

This high voltage has had me thinking and asking questions about what else could be effected. The below list itemises what things are affected by high voltage.

 

            Broadway Limited locos will not run on greater than 22 volts DCC.

            Operating Soundtraxx DSD-100LC sound decoders will void warranty – see below.

            These decoders run really hot at 23 volts and will most likely cause premature failure if this is not corrected.

            All decoders will run hotter with higher voltage.

            The voltage at the track determines the value of motor and function outputs.

            Light globes in locos designed for 12 – 14 will certainly glow brighter and will eventually blow.

 

Other modellers have had the same experience with high track voltage on entry level DCC systems and have fitted diodes, similar to the arrangement below that I strongly recommend for users of these DCC systems. 

 

Unless you are sure that your DCC systems outputs about 14 volts DCC, I would fit some diodes to reduce the voltage as shown below.

 

With the diodes connected this way, they are used as a voltage reducer since there is a approx .3 to 1.0 volt drop depending on the type, across a semi conductor junction. Diodes only allow current to be conducted in one direction. With this arrangement the current is not rectified into DC as most people associate diodes to do. In this case as a voltage reducer that is mainly constant as current increases. We could use a resistor or lamp instead of the diodes, but as more current flowed the voltage drop would increase too much, hence the use of diodes that don’t increase the voltage drop as much. See Meters in DCC for bridge rectifier explanations and examples.

 

I suggest to all DCC operators to fit an ammeter to monitor layout current demands, so fitting a bridge rectifier to do this, will reduce the track voltage.

 

Soundtraxx have a warning in their DSD100LC decoder manual and feel quite strong about high voltage.

 

“CAUTION: The DSD-LC series of decoders are designed to work at track voltages between 7.5 and 16 volts maximum. On most command stations, this corresponds to a track setting of N or HO. Do NOT use the O or G scale setting!

Operating your DSD-LC at voltages greater than 16 volts will void your warranty, produce excessive heat and possible permanent damage to the DSD.”

 

Andrew Krassey wrote in the Australian Model Railway Magazine in the August 04 issue and showed a method for reducing the voltage for entry level DCC systems such as Roco and Atlas, using diodes similar to what I have shown below, for excessive voltage that these systems place on the track for overstressing sound decoders that require only 16 volts. 

 

 

 

 

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